Fogged Airbox

ZTec

Zorg Guru (IV)
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British Zeds
The M44 Massive
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Oct 18, 2014
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Llantwit Major
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Z3
Hi all,

Anyone here fogged an air box?
 

NZ00Z3

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New Zealand Zeds
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Timaru, New Zealand
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I have been looking into air boxes lately. The 2.2 and 3.0 L Z3's have a different air box to the other Z3's and a better designed scoop to collect cold air from around the head light area. If it can supply sufficient cold air to the 3.0 L Z3, then it should be an improvement to Z3's with smaller engines.

Still looking for a late model Z3 being parted out locally to get the parts to try it.
 

Sean d

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I have been looking into air boxes lately. The 2.2 and 3.0 L Z3's have a different air box to the other Z3's and a better designed scoop to collect cold air from around the head light area. If it can supply sufficient cold air to the 3.0 L Z3, then it should be an improvement to Z3's with smaller engines.

Still looking for a late model Z3 being parted out locally to get the parts to try it.
@Antm72 has this airbox on his 2,8
 

Cooper

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I suggest that it is worth fogging the box on a 3.0 The reason I say that is I did an experiment using TESTO and air temps. On the same day, same track, almost identical situation [and moving quickly] I got the following results which I conclude means not a whole lot of air is making its way from the outside to the engine bay to the air intake. Not 100% proof but it leans that way. Here it is:
  • Ambient air temp is 13 C
  • With the fan on the intake is consistently 21 C
  • Took fan off and the consistent intake temp went to 40 C.
So,
  1. the fan is critical in forcing air over the engine [pulling air in actually]
  2. There isn't a lot free flowing air across the engine through the standard setup
Fogging is on my list of things to do. I will be removing the fan again once the fogging is done. Let me know if I err. :)
 

handsomejackuk

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t
I suggest that it is worth fogging the box on a 3.0 The reason I say that is I did an experiment using TESTO and air temps. On the same day, same track, almost identical situation [and moving quickly] I got the following results which I conclude means not a whole lot of air is making its way from the outside to the engine bay to the air intake. Not 100% proof but it leans that way. Here it is:
  • Ambient air temp is 13 C
  • With the fan on the intake is consistently 21 C
  • Took fan off and the consistent intake temp went to 40 C.
if you run torque app you can monitor intake air temp.... in real time... its surprising how much the intake air temp goes up when standing stationary, or when the car is left parked up i have see intake air rise to abour 30 degrees when in the sun and stationary in traffic.... normally about 15 degrees dependant on outside temp of course....
 

5harp3y

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British Zeds
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Basingstoke
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2.8
Just put a massive cone filter on

My car made 205.8 bhp and sounds awesome.
 

Cooper

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if you run torque app you can monitor intake air temp.... in real time... its surprising how much the intake air temp goes up when standing stationary, or when the car is left parked up i have see intake air rise to abour 30 degrees when in the sun and stationary in traffic.... normally about 15 degrees dependant on outside temp of course....
TESTO does that as well as logs information for importing into a spreadsheet. I have semi permanently installed a cable from my under bonnet access point which runs into the cabin and sits under the mat. At any time I can hook up the computer and do the magic! I will certainly run a before and after test when going the fog box.
 

handsomejackuk

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i have mine permanently hooked up to a bluetooth obd reader and run a switched live to the obd so it turns off when the ignition is off... works great have an old android phone atached to a windcreen mount and usb cigarette lighter charger..,,,

i not tried the testo app i have to have a look for that...
 

ZTec

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Well i though I’d make a start on it today by seeing what I would need to carry out the mod. First impression were it would be a lot easier to blank off the original inlet to the air box and make a new inlet at the front, by doing that the new inlet would be directly in line with the gap to the left of the headlight, (see photos). The number of bends in the new pipe work would be reduced to zero and the length of ducting would be minimal (a few inches at most) and it would point directly forward giving more of a ram air effect. With the original inlet used it is directly behind the radiator expansion tank unless ducted down to behind the fog lights which would be closer to the ground obviously and any water on the roads.
What are your thoughts?
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19288662-ED65-4D8F-9318-EB1982415DFA.jpeg
 

Bazza

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watching with interest:whistle:
 

Cooper

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Interested. I wouldn't blank of the other inlet though. Why not keep out open as possible?
 

Bonzeau

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Aylsham, Norfolk
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i have mine permanently hooked up to a bluetooth obd reader and run a switched live to the obd so it turns off when the ignition is off... works great have an old android phone atached to a windcreen mount and usb cigarette lighter charger..,,,

i not tried the testo app i have to have a look for that...
I have no idea what you are talking about.............................o_O
 

Pingu

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The headlight housing on my 2.8 also has a scoop which directs air towards the air filter. Not massive but certainly some improvement over standard I would have thought.
I know that you haven't done this, but beware that...

Scooping air directly into the cylinders is not a good thing as it weakens the mixture the faster you go.

You must ensure that scooped air is filtered and is collected in as large a plenum as possible. Beware if you are scooping air into a plenum that is too small, as this may produce a positive pressure in the plenum. This will lead to a false reading on the MAF and possible fueling problems, as there would be the wrong airflow through the MAF compared to engine air consumption.

The main advantage of the "fogged airbox" is the ability to feed the engine with cool air - it is not to scoop the air.
 

g8jka

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The scoop behind the headlight on mine directs air onto a cone filter, not sure on how it was set up with the standard air box as I took it off and can't remember. I probably should have called it a feed as it just directs air through the front of the car into the engine bay. I don't think it has any effect on performance surely this will only improve it directing air into the area of the cone filter?
 

5harp3y

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British Zeds
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Basingstoke
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2.8
Would be nigh on impossible to create a ram air effect on these cars

Basically, do what you want to the inlet, it's all tiny little changes that have little or no affect on the performance.

All about the noise of it
 
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