Headlight Switch - Be warned.

pgunter

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Ok well yesterday I had this very dry almost scraping noise from my headlight switch when adjusting the brightness of the dash lights as they were off then on then off again. Decided to take a look this evening when I had a chance as it's a known issue for overheating and catching fire. I have heard of a few @Lee with his M being one such.

So stripping down the switch assembly is easy enough. You remove the chrome cover and undo a nut that enables you to then turn the remaining chrome housing anti clockwise to remove it. You then can access a small screw in the top of the switch recess above where the chrome housing has come out from.

The whole switch and the heater grill assembly should then be able to be pulled out from the dashboard.

IMG_4533.JPG


You can then push in the two lugs to push out the headlight switch. I then connected the chrome back part to look and check the reason for the noise. What I found alarmed me and I think I caught what could have been a very nasty issue. It did indeed get very warm when I did the test.

Now the reason for it. The switch has a contact then adjust the brightness of the dash lighting. It normally gets dry and dusty, but in my case it was starting to self destruct and overheat. The white plastic was being turned into dust.

IMG_4530.JPG


Comparison of the two, left being good and right with the contacts starting to fall apart.

IMG_4531.JPG


IMG_4532.JPG


As can be clearly seen, I think I caught this just in time. The fitting was interesting as I had to lower the lower dash panel to push the replacement switch back into place. Glad to say, it's all back together.

So if you have flickering dash lights or a very dry scraping sound, it might be worth just checking the switch before it causes damage to your pride and joy.
 
Last edited:

andyglym

Shiny Dust Caps Make Your Zed Go Faster.
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Ok well yesterday I had this very dry almost scraping noise from my headlight switch when adjusting the brightness of the dash lights as they were off then on then off again. Decided to take a look this evening when I had a chance as it's a known issue for overheating and catching fire. I have heard of a few @Lee with his M being one such.

So stripping down the switch assembly is easy enough. You remover the chrome cover and undo a nut that enables you to then turn the remaining chrome housing anti clockwise to remove it. You then can access a small screw in the top of the switch recess above where the chrome housing has come out from.

The whole switch and the heater grill assembly should then be able to be pulled out from the dashboard.

View attachment 59810

You can then push in the two lugs to push out the headlight switch. I then connected the chrome back part to look and check the reason for the noise. What I found alarmed me and I think I caught what could have been a very nasty issue. It did indeed get very warm when I did the test.

Now the reason for it. The switch has a contact then adjust the brightness of the dash lighting. It normally gets dry and dusty, but in my case it was starting to self destruct and overheat. The white plastic was being turned into dust.

View attachment 59811

Comparison of the two, left being good and right with the contacts starting to fall apart.

View attachment 59812

View attachment 59813

As can be clearly seen, I think I caught this just in time. The fitting was interesting as I had to lower the lower dash panel to push the replacement switch back into place. Glad to say, it's all back together.

So if you have flickering dash lights or a very dry scraping sound, it might be worth just checking the switch before it causes damage to your pride and joy.
That was a close one mate :nailbiting:
 

Faheem

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Interesting read, I had flickering lights on my Z3 combined with a lot of 'white dust', was never able to identify where this dust had come from. I just switched the unit out with the one in the project zed that I had. I didn't know they were a potential fire hazard as I would have thrown it away if I'd known!
 

Nodzed

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Good shout Paul, the switch on my Imola was playing up so I took it out and bingo lots of white powder and the wire contact had broken at one end and coming away.
20170704_123827.jpg
 

Lee

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Yeah mine did the same in the M, started filing the zed up with smoke while I was driving.

IMG_5398.PNG
 

pgunter

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Well seems this post has alerted a few so at least it can be sorted before it gets to a point of no return. The white dust is the plastic and ceramic coating breaking down on the switch dimmer. as it wears it enables the coil of wire to start to break away and short out. Hence the heat and flickering lights.

Glad it has helped.
 

Nodzed

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Just a heads up for anyone buying a brand new one, check with BMW first they were cheaper than online by nearly £20. Just ordered one from Cotswold BMW £91
 

pgunter

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@Nodzed I think that is a great price too.. Lucky for me I had a spare one in stock.. :whistle:
 

Nodzed

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FRANKIE

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Ok well yesterday I had this very dry almost scraping noise from my headlight switch when adjusting the brightness of the dash lights as they were off then on then off again. Decided to take a look this evening when I had a chance as it's a known issue for overheating and catching fire. I have heard of a few @Lee with his M being one such.

So stripping down the switch assembly is easy enough. You remove the chrome cover and undo a nut that enables you to then turn the remaining chrome housing anti clockwise to remove it. You then can access a small screw in the top of the switch recess above where the chrome housing has come out from.

The whole switch and the heater grill assembly should then be able to be pulled out from the dashboard.

View attachment 59810

You can then push in the two lugs to push out the headlight switch. I then connected the chrome back part to look and check the reason for the noise. What I found alarmed me and I think I caught what could have been a very nasty issue. It did indeed get very warm when I did the test.

Now the reason for it. The switch has a contact then adjust the brightness of the dash lighting. It normally gets dry and dusty, but in my case it was starting to self destruct and overheat. The white plastic was being turned into dust.

View attachment 59811

Comparison of the two, left being good and right with the contacts starting to fall apart.

View attachment 59812

View attachment 59813

As can be clearly seen, I think I caught this just in time. The fitting was interesting as I had to lower the lower dash panel to push the replacement switch back into place. Glad to say, it's all back together.

So if you have flickering dash lights or a very dry scraping sound, it might be worth just checking the switch before it causes damage to your pride and joy.
Thanks for the detained explaination. Good pics also. It was something I know nothing about. Good heads up..............Frankie
 

Bumpa

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I thought I would take my headlight switch out today to check it because it makes a scratchy sound when its turned and the dash lights sometimes go out. I prised off the chrome cover and removed the 8mm nut, but could not budge the rest of the chromed knob. Is it threaded? It wouldn't turn, and I was worried that using a tool on it could smash it. Any tips please.
 

Nodzed

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Possibly someone has glued it on? I pretty sure mine just pulled off but to be honest I cant remember. @pgunter
 

pgunter

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If I remember right, the base of the chrome cover actually screws onto the thread.
 

Bumpa

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Yep it unscrews.
And so it does, once you put a little bit more effort into it. I was worried the chrome plastic would smash, but it didn't. It was quite a fiddle persuading the switch/air vent assembly out of the hole, but I find that my panel lamp rheostat is also rogered. Loads of white dust, scratchy sounds and dash lights going off half the time. I've just been to the local BMW dealer and he will get me a new one for tomorrow. It cost £102.13. Still, if it prevents the car going on fire..........
 
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