Oh no! Not another seat belt guide fix!

Chrisr1949

Zorg Guru (II)
Supporter
British Zeds
Joined
Nov 18, 2017
Points
105
Location
Southport UK
Model of Z
2.0
Hi,
I thought I'd share this fix for the seat belt guides.
With this one there is only 1 visible screw.

Hardware required:
2 x countersunk screws 2mm x 5mm
1 countersunk screw 3mm x 10mm
Strip of aluminium approx 25mm x 60mm x 1mm thick

DSCI0001.JPG


Start by shaping the aluminim strip to fit behind the belt clip and to follow the slight curve of the clip, there's a recess that this can hide in.
Position the strip to go as far into the lower piece as possible, If necessary file a little out of the lower centre so it can "ride" the lower fixing, not as much as I did as it came too close to the new 3 x 10mm screw hole.
Once you're happy with the alignment of the 2 pieces of the clip and once again making sure that the strip is pushed down as far as it will go, the 2 holes can be drilled in the upper piece for the 2 - 2mm screws. The holes are drilled at an angle to follow the "hump" on the inner of the clip where the belt rides.

DSCI0009.JPG

DSCI0008.JPG


Now align both halves to meet satisfactorily and drill a hole just beneath where the belt slot finishes, drill through to the aluminium strip beneath and drill through this also. The choice of drill bits will be chosen to suit the exact screws used. Drill through with a smaller drill than the screw so that it can self - tap into the aluminium, then drill out the plastic to allow the screw to fit through. This method also applies to the 2 smaller screws. I countersunk them with a countersinking tool.
Screw the 3mm x 10mm screw through to the strip and tighten.

The finished result should look something like this:

DSCI0012.JPG


Apply a little matt black paint to the screw to finish it off. My painting was poor - could do better.
The 2 small screws are hidden by the belt when it's in it's slot.

DSCI0003.JPG
 
Last edited:

Noof

Regular Member
Joined
Aug 19, 2017
Points
6
Good fix!
We found a new seat belt guide, but looks like a major job to replace.
Will try your fix instead.
 

Sean d

Zorg Expert (I)
Supporter
British Zeds
Joined
Sep 29, 2015
Points
201
Location
Lincolnshire
Model of Z
Z3 2.8
the guides are really easy to replace , I couldn't stand seeing the phillips screw head everytime I got in the car
 

Chrisr1949

Zorg Guru (II)
Supporter
British Zeds
Joined
Nov 18, 2017
Points
105
Location
Southport UK
Model of Z
2.0
Well, I guess one man's bodge is another man's fix. I always look to devise a repair before replacing something, the wife's given up all hope of ever getting a new washing machine....
 

Mario

Zorg Legend
Joined
Jun 18, 2014
Points
75
Not extremely difficult but a bit fiddly if you haven't done it before, happy to assist if you have questions.
 

Chrisr1949

Zorg Guru (II)
Supporter
British Zeds
Joined
Nov 18, 2017
Points
105
Location
Southport UK
Model of Z
2.0
Think I'll just glue on a black screw cap... then I won't see the screw head either =))
 

Slam

Zorg Guru (IV)
Supporter
British Zeds
Joined
May 24, 2017
Points
168
Location
North Yorkshire
Model of Z
Zedless. Mini GP 1379
Sport seat guides can be replaced without removing the leather cover.
 
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