Time for an overhaul of my 1.9 '98 BMW Z3 Individual

Matt Barnes

Zorg Guru (III)
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British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
Good progress Matt, it's so shiny under there you won't want to drive it. You'll be eating your dinner of it :thumbsup:=))
It's certainly not going out on salty roads mate....rain will be questionable as well!
 

DrWong

Zorg Guru (III)
Joined
May 8, 2017
Points
125
Model of Z
3.0i
Great work mate, looks amazing under there!

What did you end up doing about the bracket for the fuel/brake line, where the clip had sheared off leaving the screw in the threaded post? I can see you managed to get it sorted!

 

Lee

Zorg Expert (I)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
213
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
Lovely job that mate. Those rear drop link lower brackets are sided and have a very slight twist to them, Best way to get them right is when its all back on the car and the arms are raised.
 

Matt Barnes

Zorg Guru (III)
Supporter
British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
Great work mate, looks amazing under there!

What did you end up doing about the bracket for the fuel/brake line, where the clip had sheared off leaving the screw in the threaded post? I can see you managed to get it sorted!
erm....er...um...I haven't...it's what they call "youtube ready"...because the pipes slightly splay out the clip, I was able to clip on the metal cap as it has a little metal tang. I could just pull it off again. I do need to sort that.
 

Matt Barnes

Zorg Guru (III)
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British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
Lovely job that mate. Those rear drop link lower brackets are sided and have a very slight twist to them, Best way to get them right is when its all back on the car and the arms are raised.
thank you mate..that's interesting as they're the same part number..unless I just flip them round in situ?
 
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Matt Barnes

Zorg Guru (III)
Supporter
British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
erm....er...um...I haven't...it's what they call "youtube ready"...because the pipes slightly splay out the clip, I was able to clip on the metal cap as it has a little metal tang. I could just pull it off again. I do need to sort that.
one thing I did think of was cutting the shank off a bolt, JB Welding it to the stud that's left and securing with a nut
 

Matt Barnes

Zorg Guru (III)
Supporter
British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
After last weekend's big push, not much this Saturday..... I did end up fettling the Sill ends and putting top coat on finally....

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Tried to blend it in with the original (hence the deliberate bit of overspray that pokes out from under the outer sill when they go back on)

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so that really ends the excuses of having it on four jack stands....... however.... I didn't joke when I said I hadn't addressed the front yet.....

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I have new tie rods and and wishbones, so that's not an issue as these ones are going.... I did take an angle grinder to the front shock and disc and it's all clean metal under that grot.... in fact the discs look nearly new, not even a hint of a lipped edge. So hopefully i take take all that off and clean it all up.

The front anti roll bar was "dusted" with surface rust but came up fine but the bush looks a bit cracked. You can see in the background how far gone the tie rod is... but that's going....

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Matt Barnes

Zorg Guru (III)
Supporter
British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
Sunday was supposed to be nice and relaxing... but nooooooo... like a fool I decided to attack the front suspension.... as I suggested yesterday... very crusty down there !!... but managed to get a shot of the front shock label...

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First challenge was trying to get the caliper off... don't think the offside one has been off in decades.... couldn't get the hose out so had to sacrifice the pipe and the spring clip...

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These were all my instruments of torture to try and get the caliper bolts off !!... :whistle: :whistle:

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but..... we got there !!.... the brake union was solid in the hose, so ended up putting it in the vice and using a flat spanner on the flats on the hose end to get it off.... looks like I'm making new front brake lines as well !

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Then it was a case of attacking the shock and the tie rod...these bolts were ABSOLUTELY solid... it took a big breaker bar to get them moving.

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Got the two bottom ones done, then I attacked the Tie Rod ....again needed brute force to even budge it...even though I'm replacing it, I still make sure to smack the nut and not the thread...... and the thing flops around like a floppy thing, so the inners need replacing as well...

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The last bolt for the day was the top one on the shock. I just about managed to get the nut off, but that bolt is in there !!... I managed to turn it with a breaker bar and whacked the end (via a block of wood) but it's not budging...

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So after hours thrashing like John Cleese with a branch on an Austin 1100... this was the total haul for my efforts... and I've got to do the nearside as well yet ! :whistle::whistle:... I know I should use the nugga gun... but after my nightmare with that driveshaft nut two years ago, I'm mentally scarred

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